Well thought-out, right
down to the smallest detail
Our locking units and locking cartridges are more than just integrable, powerful, durable and reliable; they also prove their excellent efficiency and cost-effectiveness on a daily basis.
In this illustrated video, we show the professional installation of a Doma-Tech clamping cartridge on a pneumatic cylinder:
- 0:06 – Clean piston rod.
- 0:10 – Insert clamping cartridge.
- 0:15 – Insert piston rod into clamping unit.
- 0:22 – Secure with 4 screws.
- 0:33 – Remove transport screw (piston rod fixed).
- 0:38 – Connect compressed air.
Precision-Positioning Locking Cartridges
Our locking cartridges are primarily used as functional clamping devices for the precise positioning and locking of machine and system components. They also prevent unintended movement.
Function
Reliable locking is maintained over extended periods, even under changing loads, fluctuations in operating pressure, and leakage. The clamping force is released by applying pressure to the locking cartridge. Our locking cartridges can be installed in any orientation. They are designed to hold components only when stationary.
- While pressure is applied: the clamp remains open.
- If the pressure drops: the clamp closes automatically.
- The piston rod is securely locked by friction.
- The cylinder stops immediately, regardless of the load or direction of movement.
Characteristics
LD series (release under pressure)
HD series (hold under pressure)
Description
Materials
Body: anodised aluminium
Clamping jaws: brass
Piston: POM/Delrin
Spring: Oteva, stainless steel (SA design)
Seals: NBR
Temperature range
-20°C to +80°C
Operating pressure
4 to 7 bar
Advantages
- Short response time and high switching frequency
- Long service life
- Repeatable positioning thanks to the precise guidance of the jaws within the housing
- Particularly low wear on the jaws and shaft due to the use of special brass
- Automatic and reliable holding, even in the event of a power failure (powerless break!)
Safety information
In the event of a pressure drop, our locking cartridges and locking units provide functional safety based on the fail-safe principle.
When our systems are installed and used in accordance with the specifications, the piston rod is automatically locked if the air pressure in the pneumatic system falls below 3 bar.
When correctly sized and properly integrated, the Domatech locking cartridge meets the safety requirements of ISO 4414 in the event of a pressure drop.
Please refer to our technical specifications for the holding forces. These correspond to the maximum thrust force of the respective cylinder at 8 bar.
Position-precise locking units
The locking unit, also known as a clamping unit, can be mounted directly on ISO 15552 and ISO 6432 cylinders. It can be integrated into existing systems using an extended piston rod without requiring extensive modifications. The units operate mechanically and are maintenance-free.
Function
The locking unit is suitable for various types of round material, including chrome-plated steel rods, stainless-steel rods, and guide rods. Suitable adapter solutions are available for connection to cylinders. Thanks to the powerless-brake principle, the clamping force is reliably maintained even in the event of a power failure, thereby increasing the operational safety of the system.
Description
Scope of delivery
The locking unit consists of a locking cartridge including cylinder holder with four fixing screws
Materials
Body: anodised aluminium
Clamping jaws: brass
Piston: POM/Delrin
Spring: Oteva, stainless steel (SA design)
Seals: NBR
Temperature range
-20°C to +80°C
Operating pressure
4 to 7 bar
Advantages
- Short response time and high switching frequency
- Long service life
- High holding force
- Quick and easy installation
- Low air consumption
- High cycle rates achievable
A. 6000
series locking cartridge
Design with spring
Aluminum, red anodized
LD series (release under pressure)
HD series (hold under pressure) on request
Type MA. (with cylinder holder)
V. 5000
series locking cartridge
Design with clamping ring
Aluminum, red anodized
LD series (release under pressure)
Type MV. (with cylinder holder)
Areas of
application
Locking cartridges from Doma-Tech Mainardi AG operate according to the principle of form-fit and/or force-fit clamping. They enable pneumatic cylinders and round rods to be securely held in any axial position. In the event of pressure loss – caused by leaks, hose rupture, or power failure – the piston rod is immediately locked. This prevents uncontrolled cylinder extension and reduces the risk of component damage or hazards within the working area.
- Assembly and handling units
- Packaging and feeding systems
- Pick-and-place applications
- Vertical axes for fall protection
- Horizontal lifting and feed movements with a defined holding position
Areas of
application
The locking cartridges are used in conjunction with ISO pneumatic cylinders. These are used in many different fields, such as:
- Fluid power
- Plant and mechanical engineering
- Conveyor, handling and drive technology
- Wood and glass construction industry